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Production monitoring
system with a quality edge |
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Machine utilisation can be increased by up to
30% and overhead costs reduced with the easy-to-use and flexible
production monitoring, reporting and scheduling system form Intouch.
The cost-effective system from Intouch provides accurate up-to-the-minute
information on every machine and job on the factory floor. This
enables action to be taken immediately to minimise downtime in the
event of stoppages or to rectify any adverse trends in cycle times,
downtime or scrap rates, for example, before they cause problems.
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Intouch have now incorporated a new Quality module
into version 2 of what they believe to be the UK market leading
production monitoring system. The Quality module enables product
quality information to be logged against real time production information
helping to remove more paper work from the shop floor and improving
trace-ability.
Information can be entered from a variety of industry standard measuring
equipment or entered manually. The quality information can be analysed
using Intouch's new SPC functions or exported to existing SPC software
for analysis.
The new module has been developed in such
a way as to maintain Intouch's exceptional ease of use, and helps
Intouch retain the flexibility that makes it suitable for businesses
of any size. Director John Hardwick explained, "Our aim at
Intouch has always been to produce cost effective and easy to use
solutions to provide fast results for our customers and maximise
their return on investment. This aim along with our flexible and
customer oriented approach has been a major contributor to our success
to date."
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Be Informed, Get Intouch |
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Ease of use,
affordability and flexibility are the hallmarks of version 2 of the
Intouch Production Monitoring and Scheduling System. Intouch, the
Northamptonshire based real-time monitoring specialist will be launching
the new software at the forthcoming Interplas exhibition to be held
at Birmingham's National Exhibition Centre between 30th September
and 4th October this year.
The Windows based real time production monitoring system is capable
of providing instantaneous status information for every machine in
a production facility. The system greatly enhances visibility and
control in a manufacturing operation, it will optimise machine utilisation,
improve efficiency and productivity, reduce down time, expensive scrap
and costs. All in an intuitive, simple to use, cost effective package.
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The new version introduces several major developments
including an enhanced family tool function that permits monitoring
and scheduling for unlimited cavity combinations in one tool. It
also includes a bill-of-materials for each job providing accurate
prediction of future material requirements.
Further improvements have been made to the Intouch translation module,
which can now accommodate variations in the terminology used by
individual customers as well as different languages. This enhancement
is expected to aid Intouch's growing export business.
Director, John Hardwick explained, "In developing this new
version we have been very careful to maintain our philosophy of
a cost effective, understandable and easy to use package that can
be tailored to suit the requirements and budget of any manufacturing
operation. This flexible and customer orientated approach has been
a major contribution to our success to date."
The significant benefits of the Intouch Production Monitoring System
will be demonstrated on the Intouch stand number 4611. The system
can also been seen in action monitoring several injection moulding
machines on the Spaceminster stand number 5374.
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Personal Touch from Intouch |
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Intouch,
the Northants based production monitoring specialist have introduced
a new operator keypad for their system.
"The new keypads are etremely versatile," says Intouch director
Karl Edwin. "We can tailor the operation of these new keypads
to suit each customer's specific requirements. The face of the keypad
is also designed individually for each system. We can even incorporate
the customer's logo."
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This latest development
from Intouch reflects the company's philosophy of tailoring each system
to suit the client's individual needs. This approach has served Intouch
well. Sales of the system have doubled over the last twelve months
as more manufacturers are realising the benefits of Intouch's customer
focused approach to production monitoring.
The keypads can also accept input from other equipment such as swipe
card readers or barcode scanners which can be used in a number of
ways, for example logging operator time, booking finished goods or
booking raw material. |
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New Name for Production
Monitoring Company |
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Outlook Manufacturing
Technology Ltd. the Northants-based real-time monitoring specialist
has changed its name to Intouch.
The company has taken this action mainly to avoid confusion between
its own product and Microsoft's Outlook Express e-mail software.
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Intouch will continue to produce
its highly successful production monitoring system under the new name.
Sales of the system have doubled over the last twelve months with
more and more companies in the manufacturing industry enjoying the
benefits of Intouch's innovative and cost effective approach to production
monitoring. |
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Profitable Outlook for
Harboro Rubber |
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Precision rubber
moulding specialists, The Harboro Rubber Company has just completed
a successful trial of the Outlook production monitoring system from
Outlook Manufacturing Technology, and has reported excellent results.
The three-month trial was set up monitoring five of the company's
state of the art production centres and provided measures of efficiency
for each machine on every shift. One immediate tangible benefit of
using Outlook was significant increase in efficiencies during the
night shift.
Outlook is a considerable improvement on other monitoring systems
that Harboro Rubber has run as part of its TQM programme. It is easy
to install and can be run immediately. Training of production staff
to carry out all job control functions can take minutes, and data
from individual sections can be efficiently monitored, often highlighting
areas of concern before costly problems arise.
Derek Feltham, Moulding Manager at Harboro Rubber says, "The
beauty of the Outlook system is that it is a flexible and cost-effective
add-on. A significant additional benefit is the "real time"
capability that provides instant data, whereas with existing integrated
systems, such critical information can be as much as 12-hours behind
production. As a result of our trial, we have now installed Outlook
onto thirteen machines in our latest, ultra modern production hall
and anticipate that the system will be extended throughout the rest
of our plant."
Specialists experienced in production techniques, engineering concepts
and information technology have developed Outlook. It is a Windows-based,
real-time production monitoring system capable of providing instantaneous
status information for every machine in a manufacturing facility.
It will optimise the utilisation of machines; improve efficiency and
productivity, whilst reducing downtime, scrap and costs. It can be
applied to most cyclical production operations such as moulding, extrusion,
casting and so on and can be fully configured to the needs and budget
of any organisation.
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Lookout for Intouch |
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Not one nor two, but no
less than three stands will show the new production monitoring system
being launched at Interplas by Intouch Manufacturing Technology Limited.
Innovation and simplicity are the hallmarks of the new utility that
has been developed by specialists experienced in production techniques,
engineering concepts and information technology.
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Director, Karl Edwin explained, "Most
of the monitoring systems available on the market are both expensive
and cumbersome. Our objective was to deliberately build an understandable,
easy to use package that can be tailored to suit the requirements
and budgets of any size of manufacturing operation. What is the point
of having all encompassing monitoring procedures that operators find
so demanding that the right level of information is not being provided?"
The significant benefits of the new monitoring system will be demonstrated
on the Intouch Manufacturing Technology stand. The Windows based real
time production monitoring system is capable of providing instantaneous
status information for every machine in a production facility. It
will optimise machine utilisation, improve efficiency and productivity,
reduce down time, expensive scrap and costs. All in an intuitive,
simple to use, cost effective package.
Major players in the plastics industry are impressed with the Intouch
formula. David Oakley of Britain's leading independent supplier of
plastics processing machinery, Spaceminster commented, "The concept
of a simple and quick to use data acquisition system suitable for
use with plastic moulding equipment at a relitively inexpensive price
is very interesting. Several of our BOY and Biraghi machines on our
stand at Interplas will be monitored by the Intouch system". |
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